Ever wonder how your design turns into a real patch? At PVC Patches USA, we get asked that a lot. It might seem like magic, but here’s how we do it in seven days.
Patch making is not as difficult as it looks, nor is a child’s play. However, once you know the process and start practicing, it’s confirmed for you to get the best outcomes eventually. And some of you are just curious to know the process for quality and safety concerns before placing the order. For this reason, if you want us to generate custom PVC patches on your business’s behalf, then relax because we are proficient in what we are doing. We’re based in the USA, and we’ve made our process quick, good, and simple. So, chill out, and let’s see how your patch gets made in one week.
Day 1: The Idea Becomes a Plan
It starts with you. Got a logo, design, or a cool idea for your team? Head to our site, upload it, and ask for a quote. No matter if it’s a rough sketch or a picture
This is where things kick off. Our design team takes your idea and creates a digital mock-up for you. Here you will be given the chance to make changes and see what works best. After you, we professionally check your design to make sure it’ll look good as a PVC patch.
Here is the list of things we double-check before proceeding further.
Line Thickness: Can we make those tiny details?
Color Match: We use a color system to make sure your colors are spot on.
Layers: How can we make your design stand out?
Then, we send you a sample to approve. It’s pretty important. We want you to love it before we start. Once you say go, we’re off to production.
Day 2: Making the Mold
Once you say it’s good, we make the mold. This is where the Custom PVC patch comes to life. We use a machine to carve your design into metal.
This mold is like a key. Every patch will be just like it. This makes sure each patch is the same and looks great. Our machinists are good at what they do, and they make sure the mold is perfect. That’s how custom PVC patches get those clean lines and small details.
Day 3: Mixing the Colors
Here comes the most exciting part: Color Mixing!
PVC can be any color. On day three, we play with colors. We mix PVC with color to create the exact colors you picked.
It takes some work and attention. We mix small amounts and test them to make sure they’re right before mixing all of them. We want your patches to have bright, correct colors as you require.
Once the colors are mixed, the PVC becomes soft and ready to be put into the mold.
Day 4: Injecting the PVC
This might be the best part. We take the colored PVC and put it into the mold. It takes focus. We’re building your patch, one color at a time.
For designs with many colors, we put each color in by itself, letting it set a bit before adding the next. As the outcome, custom PVC patches get that 3D look. It’s done by people who have gotten good at it over time.
Day 5: Setting the PVC
After the PVC is in, we put the molds in a hot oven. This makes the PVC hard and strong.
We watch it carefully so the patches aren’t too soft or too hard. This makes a patch that can last without fading. That’s why the military, police, and outdoorsy people pick PVC patches. They last, can encounter rough and tough environments, and it starts here.
Day 6: The Final Touches
Once the patches are ready, we take them out of the molds. They look complete, but we need to clean them up. We cut off any extra PVC to make the edges clean.
This is also when we put on the backing you picked. No matter if it’s hook-and-loop (Velcro), glue, or sew-on, we put it on carefully so it stays put.
Day 7: Checks and Shipping
On day 7, we’re done! But before we send your patches, we check them all closely once again. We have a full inspection team that looks at each patch’s details to make sure it’s good before dispatching. The things we double-check include Color, Lines, and edges, and lastly backing to give you a firm grip.
Packaging of Custom PVC patches
Whilst checking if there are any flaws, our inspection team rejects and stops it from going ahead into the packaging department. We believe in our patches, and we want you to be happy with them. So there should not no imperfection which can ruin our quality standards in the industry or make you unhappy.
Now those approved Custom PVC patches are transferred to the last department. Here, our team of workers wraps your order carefully so that even in transit, the precious PVC patches dont get damaged. This way, we deliver them safe and sound to your doorstep. We use express shipping services that can quickly reach you. Soon, you’ll get your patches and be ready to use them.
Why Our Week-Long Process Works
We know fast is good, but we also want you to feel good about your order. Our week-long process is all about top-notch quality, making good patches, and keeping you in touch for the most accurate outcomes.
Next time, when you pick PVC Patches USA, just know that you’re working with people who want to make your idea real. From the sample to the final check, we’re here for you. We’re proud to be an American company, and we believe in good work and relations with our clients from all across the USA. Our week-long process shows that we care about quality, speed, and, on top of everything, your happiness.
So, when you want a patch for your business or brand, you’ll know what happens. How it’s made. And you’ll know we’re excited to make it with you. You can send us your artwork now to receive a digital mockup for your Custom PVC patches.
Ready to start? Click here for a free quote!